COGNEX In-Sight 3800

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The vision system In-Sight 3800 from Cognex is designed to deliver high speed and accuracy in automated inspection applications. With an advanced combination of traditional vision tools and artificial intelligence algorithms, In-Sight 3800 enables fast and reliable quality control, adapting to various industrial needs, from parts inspection to code reading. With the EasyBuilder interface, installation and configuration are intuitive, allowing rapid integration into complex production lines.

Description + Details

The COGNEX In-Sight 3800 multifunction vision system meets all industrial vision needs. Featuring high speed, high resolution and flexibility, this advanced system offers powerful and easy-to-use solutions for automated inspections.

Technical Specifications

Models Available:
IS3801M, IS3801C, IS3803M, IS3803C, IS3805M, IS3805C, IS3808M, IS3808C, IS3812M, IS3812C, IS3816M, IS3816C

Depth of Color:
Monochrome: 8 bit
Color: 24 bit

Maximum Image Resolution (pixels):

  • IS3801M: 1440 x 1080
  • IS3801C: 2048 x 1536
  • IS3803M: 2048 x 1536
  • IS3803C: 2048 x 1536
  • IS3805M: 2592 x 1944
  • IS3805C: 2592 x 1944
  • IS3808M: 3264 x 2448
  • IS3808C: 3264 x 2448
  • IS3812M: 4096 x 3000
  • IS3812C: 4096 x 3000
  • IS3816M: 5320 x 3032
  • IS3816C: 5320 x 3032

Acquisition Speed (fps):

  • IS3801M: up to 125 fps
  • IS3801C: up to 56 fps
  • IS3803M: up to 65 fps
  • IS3803C: up to 30 fps
  • IS3805M: up to 30 fps
  • IS3805C: up to 10 fps
  • IS3808M: up to 12 fps
  • IS3808C: up to 5 fps
  • IS3812M: up to 5 fps
  • IS3812C: up to 2 fps
  • IS3816M: up to 2 fps
  • IS3816C: up to 0.5 fps

Image Sensor:
Type: global shutter CMOS
Size: 1/2.3 inches to 1.1 inches

Electronic Shutter Speed:
19.1 microseconds to 200,000 microseconds (depending on model)

Internal Memory:

  • Flash memory: 7.2 GB (non-volatile)
  • SDRAM: 512 MB

Connectivity:

  • Ports: 2 x Ethernet 10/100/1000 BaseT, 1 x USB-C
  • Supported protocols: TCP/IP, PROFINET, EtherNet/IP, ModbusTCP

Power supply:

  • Voltage: 24 VDC ยฑ10%
  • Maximum current: 2.0 A
  • Output power: 24 VDC at 1.0 A

Structure of the Device:
Material: painted die-cast zinc
Fastening: 4 M3 threaded holes

Weight:

  • Without accessories: 570 g
  • With high-speed lighting and lenses: up to 970 g

Operating Conditions:

  • Operating temperature: 0 ยฐC to 40 ยฐC
  • Storage temperature: -20 ยฐC to 80 ยฐC
  • Relative humidity: < 95% (without condensation)

Regulatory Compliance:
CE, FCC, KCC, TรœV SรœD NRTL, EU RoHS, China RoHS

Main Features

  • Superior Performance: With twice the processing power of previous models, the In-Sight 3800 is designed to optimize productivity by adapting to higher line speeds. Its ability to generate high-resolution, high-contrast images enables it to detect even the smallest defects.
  • Smart Automation: It includes innovative edge learning tools, accessible to all, that simplify automation through intuitive example-based training. This makes it possible to tackle a wide range of applications, from defect detection to character reading.
  • Rule-Based Tools: In addition to edge learning tools, the system offers a complete set of rule-based tools for measurements, counts, code reading and logical operations, providing flexibility and accuracy in inspections.
  • Advanced Lighting: Multicolor illumination and HDR+ improve image generation, increasing inspection quality and reducing exposure time by adapting to different operating conditions.
  • Development Interfaces: The In-Sight Vision Suite software offers two development environments: EasyBuilder for simple configurations and Spreadsheet for advanced applications. This versatility allows users to adapt solutions according to their evolving needs.

Applications

The In-Sight 3800 is ideal for a wide range of industrial applications, including:

  • Automotive: EV battery case inspection, defect detection on tires, and quality control of components.
  • Consumer Goods: Lot code reading on labels and inspection of packaged products.
  • Electronic Components: Pin counting and inspection of smartphone assembly.
  • Food Sector: Quality monitoring and compliance verification.

Conclusions

The COGNEX In-Sight 3800 is a versatile and powerful solution for automated inspection needs in industrial environments. With its advanced technology, processing capabilities and intuitive tools, it enables companies to optimize productivity and improve product quality.

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